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Vibration Analyzer: Balanset-1A Overview

The Balanset-1A is a leading portable balancer and vibration analyzer designed specifically for dynamic balancing across a variety of rotor types. This powerful device is ideal for applications in industries using crushers, fans, mulchers, augers, shafts, centrifuges, turbines, and more. Its dual-channel capability allows for effective performance in dynamic balancing, catering to the diverse needs of professionals in numerous sectors.

With the Balanset-1A, users can achieve precise balancing and comprehensive vibration analysis, making it an invaluable tool in maintaining the efficiency and longevity of rotating machinery. The device combines advanced technology with user-friendly features, ensuring that both seasoned engineers and those new to vibration analysis can effectively utilize its capabilities.

Key Features of the Balanset-1A

The Balanset-1A is equipped with a suite of features that facilitate thorough balancing and vibration assessment:

  • Vibrometer Mode: This mode allows for accurate measurements of vibration levels and patterns.
  • Tachometer: It accurately measures rotational speed (RPM), ensuring precise data collection.
  • Phase Angle Measurement: Analyze the phase angle of vibration signals, enhancing the understanding of rotor dynamics.
  • Fundamental Frequency Analysis: The device analyzes the fundamental frequency component, providing insights into rotor behavior.
  • FFT Spectrum Analysis: Offers a detailed frequency spectrum, which is crucial for identifying issues within machinery.
  • Overall Vibration Monitoring: Constantly tracks vibration levels to maintain optimal performance.
  • Measurement Logging: Stores data for future reference and analysis, supporting ongoing maintenance strategies.

Balancing Modes

The Balanset-1A supports both single plane and two-plane balancing, making it flexible for different rotor balancing requirements:

  • Single Plane Balancing: Focuses on reducing vibration in one plane of operation.
  • Two Plane Balancing: Achieves dynamic balancing by addressing imbalances in two separate planes, enhancing machinery stability.
  • Polar Graph Visualization: Visualizes imbalance through a polar graph, aiding users in placing corrective weights accurately.
  • Session Restoration: Conveniently resumes previous balancing sessions, streamlining the workflow.
  • Tolerance Calculator: Computes acceptable balancing tolerances based on ISO standards, ensuring compliance.

Additional Capabilities

In addition to its core functionalities, the Balanset-1A provides various tools and charts to enhance analysis:

  • Overall Charts: Visual representation of overall vibration levels.
  • Harmonic Charts: Indicates the presence of harmonic frequencies, which can affect machine performance.
  • Time-Based Charts: Displays vibration patterns and frequencies over time, supporting trend analysis.
  • Reports Generation: Produces detailed reports on balancing outcomes, essential for documentation and review.
  • Archive Capability: Stores past balancing sessions for easy retrieval, fostering a data-driven maintenance approach.

Specifications

The Balanset-1A is designed with specifications that cater to various industries and applications:

  • Number of Vibration Measurement Channels: Two
  • Rotational Speed Measurement Range: 250 – 90,000 RPM
  • Vibration Phase Shift Measurement Range: 0 to 360 degrees
  • Overall Vibration Velocity Measurement Range: 0 to 80 mm/s
  • Measurement Error: В±(0.1 + 0.1*Vi) for limits in vibration measurement
  • Power Supply: 140-220VAC, 50Hz
  • Weight: 4 KG

Package Components

The full kit of Balanset-1A includes several components that enhance its usability:

  • Two Vibration Sensors (Vibro Accelerometers)
  • Optical Sensor (Laser Tachometer)
  • USB Interface Module with Software for PC Connection
  • Comprehensive software capabilities for detailed analysis and reporting
  • Optional accessories are available for enhanced functionality

Conclusion

The Balanset-1A vibration analyzer is a sophisticated yet user-friendly tool designed to perform dynamic balancing and vibration analysis with high precision. Its versatility across different rotor types makes it indispensable across a variety of industries. By employing advanced features and specifications tailored for both expert users and novices, Balanset-1A ensures efficient operation and prolongs the lifespan of rotating machinery.

With the added options for data logging, reporting, and compliance with ISO standards, the Balanset-1A is a comprehensive solution that meets the demands of modern vibration analysis and balancing tasks. Its compact design ensures portability, allowing maintenance teams to conduct assessments directly on-site, further enhancing operational efficiency.

Article taken from https://vibromera.eu/


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